PumpAIQ
Engineering Intelligence Online

QR Asset Passport Loaded

Pump Recognized

ABC Manufacturing

PumpAIQ recognized this exact installed pump and loaded the operating profile, service history, AI health score, repair-vs-replace logic, and recommended overhaul action.

91% Pump Health
QR ID
Pump IDPUMP-17
Pump ModelGoulds 3196
LocationCooling Tower #1
FluidWater
Duty Point250 GPM / 160 ft
Runtime18,443 hrs
Last Service83 Days Ago
Next Service46 Days
Today's AI Recommendation

Repair before replacement.

PumpAIQ recommends a planned overhaul review before the next shutdown. Repair is preferred over full replacement based on estimated cost, remaining service life, and downtime risk.

97% AI Confidence
Recommended Action

Build Overhaul Kit

Seal kit, bearing kit, gasket kit, wear rings, shaft sleeve, and inspection checklist.

Best ROI
Estimated Repair Cost

$1,240

Planned repair kit with lower downtime risk.

4 hr downtime
Estimated Replacement Cost

$8,900

New pump, motor, base plate, coupling and install labor.

Higher cost
Remaining Life After Repair

6.8 Years

Expected extended service after planned overhaul and efficiency review.

Recommended
SealGoodWatch at next inspection
BearingWatchVibration trend increased
MotorExcellentNo action required
ImpellerExcellentEfficiency within range
PumpAIQ select new pump or repair existing pump dashboard

Service Existing Pump

Repair / Overhaul Existing Pump

PumpAIQ identifies the pump, asks the repair goal, then builds the correct overhaul kit, gasket kit, seal kit, bearing kit, wear ring kit, soft parts kit, or complete rebuild BOM.

AI Overhaul Advisor

Select a service type to build the kit.

--%

PumpAIQ will create a clean repair BOM and explain why each component is included.

Engineering Interview

Describe the pump application.

PumpAIQ reads the sentence, detects fluid, flow, head, temperature and goal, then builds the engineering profile live.

FluidWaiting for input
FlowWaiting for input
HeadWaiting for input
TemperatureWaiting for input
ApplicationWaiting for input
GoalEngineering Advisor

Step 1

What liquid are you pumping?

Fluid selection drives pump type, material compatibility, seal selection and temperature limits.

Step 2

What is the pump application?

Different pump jobs require different pump families and accessories.

Step 3

Required flow rate?

Flow is the main capacity requirement for pump sizing.

Approximate Flow250 GPM
10 GPM5000 GPM

Step 4

Required head?

Head describes the pressure the pump must overcome.

Approximate Head160 ft
10 ft730 ft

Step 5

Operating temperature?

Temperature affects materials, seals, bearings and safety margins.

Temperature90°F
32°F700°F

Step 6

What matters most?

PumpAIQ optimizes the system for the business goal.

PQ

Engineering Intelligence Activated

PumpAIQ is running a pump-system analysis

Flow range, head, efficiency, NPSH, material compatibility, temperature, seal risk and motor horsepower are being evaluated.

Reading application...Extracting pump duty point
Checking flow range...Comparing against pump families
Checking head range...Verifying pressure requirement
Reviewing fluid compatibility...Material and seal analysis
Estimating efficiency...Looking for efficient operating point
Reviewing NPSH...Cavitation risk check
Building system BOM...Pump, motor, seal, valves and maintenance kit
0%Engineering Confidence
✓ Pump Recommendation Ready
PumpAIQ engineering result dashboard